Page 35 - Industrial Power Engineering and Applications Handbook
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111 6  Industrial Power Engineering and Applications Handbook
            100                                          Effect of cooling water inlet temperature
                                                         For large motors, which use water as the secondary coolant
             80                                          in a closed circuit, the temperature of the cooling air, i.e.
                                                         of the primary coolant,  varies with the temperature  of
                                                         the cooling water inlet temperature and its rate of flow.
                                                         For the performance of the motor output,  this primary
           .-                                            coolant,  temperature  has the  same significance as the
           t  6o
                                                         ambient temperature for an air-cooled motor. The motor
             40                                          output  is unaffected  by the  ambient  temperature.  For
           0
           'D                                            such motors the output graph is shown in Figure 1.13 at
           2                                             different coolant temperatures and altitudes.  The rating
           F
           ij 20                                         at 25°C inlet water temperature for water-cooled machines
           8                                             is the  same  as  for air-cooled  machines  at  an ambient
                       Ambient  temperature ("C) -
                                                         temperature of 40°C.
              0
               40    50    60    70    80    90   100    D Effect of altitude
                                                         Motors are designed for an altitude up to 1000 m from
          Figure 1.1 1  Derating curve for higher ambient temperatures
          for insulation class E or B                    mean sea  level,  according to IEC 60034-1. At higher
                                                         altitudes,  cooling  reduces  due  to lower  atmospheric
                                                         pressure  and should be compensated as for higher ambient
             100
                                                         temperature. It is estimated, that for every 100 m above
                                                         1000 m,  the cooling is affected to the extent of 1%  and
                                                         the required output must be enhanced accordingly. Table
             80
                                                         1.8  shows  temperature  rise  restrictions  for  different
                                                         altitudes above 1000 m and the corresponding deratings
            - 160                                        based on Table  1.7.  With these values,  a graph is also
                                                         drawn  in Figure  1.14, from which the  derating  for
            9                                            intermediate values can also be ascertained.
             40
            s?                                           Note  A slightly higher derating for higher-speed motors,  1500
            F                                            r.p.m. and above, is required in view of the cooling which in higher-
            \
                                                         speed motors will be affected more than in lower-speed motors.
            8 20
                     % Temperature rise ("C) -
                 IIIIIIIIIIIIIIIIIIIIIIII                  IIO]
              0   tIII!IIII!'II'!IIII!ItII                                                      1
                                    60
                                           80
                             40
                      20
          Figure 1.12  Derating curve for temperature rise restriction
          (drawn for class E insulation)
          Total permissible temperature for class B,40 + 80 = 120°C
          End temperature required      50 + 60 = 110°C
          Note  If the manufacturer can ascertain that a 100 h.p. frame
          has a reserve capacity such that at full load the temperature
          rise will not go beyond  60°C, the derating as calculated below
          will not be necessary.
            If the machine is derated for a 60°C temperature rise above
          4OoC, then the total temperature the motor would attain will
          be 100OC. In this case, even if the ambient temperature rises
          to 50°C (the temperature rise remaining the same) the total
          temperature the motor will attain will be;       "V   I   Cooling water inlet ternperatue ("C) -
                                                             10          20          30         40
          = 50" + 60" = 110°C as desired
          Therefore, derating the machine only for  limiting the tem-   (1) Altitude up to -1000  m
          perature rise to 60°C will be adequate.        (2)  Altitude above 1000-1500 m
            Derating from Table 1.7 for restricting the temperature rise   (3)  Altitude above 1500-2000 m
          to 60°C is 84%.                                (4)  Altitude above 2000-2500 m
                                                         (5)  Altitude above 2500-3000 m
                           e
          :.  h.p. required = - 119 h.p.
                       100  '
                           I
                                                         Figure 1.13  Effect of  the cooling water  inlet temperature on
                       0.84  . '
          The next nearest size to this is a 125 h.p. motor.   output, at different altitudes
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