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382   Industrial Wastewater Treatment, Recycling, and Reuse


          Table 9.3 Specifications of Aqua EMBR membrane module
          Parameters                           Figures and Description

          Membrane type                        Flat polymeric membranes
          Module dimensions                    290 290 4500 mm (L W H)
          Total membrane surface area          42 m 2
          Operating mode                       Side stream (cross flow)
          Material of construction             FRP
          Module mounting                      Vertical
          Type of diffuser for air scouring    Pipe diffuser



          membrane cartridges are inserted into a housing to make a membrane
          module. The membrane module has top and bottom end caps for recircula-
          tion of sludge (MLSS). Recirculation occurs on the outside of the membrane
          system. The product emerges from individual cartridges and is collected in a
          common product header. The module is placed outside the bioreactor and
          operated with the requisite velocity of air and MLSS. The velocity of MLSS
          varies from 0.5 to 1.0 m/s and depends on the characteristics of the sludge
          formed. Air is provided from the bottom end cap to scrub the membrane
          surface. Aqua EMBR is most suitable for treatment of critical and various
          industrial wastewaters because it is more robust and can be operated at high
          velocity, which helps to sustain flux values, even with difficult-to-treat
          industrial wastewater. Table 9.3 shows the specifications of the Aqua EMBR
          membrane module. Overall, Aqua EMBR is an external MBR system with a
          UF flat plate membrane with airlift arrangements. Thus it combines the
          advantages of a flat plate member and external side stream MBR.


          9.6.1.1 Design of Aqua EMBR System
          The Aqua EMBR design has been tested on the laboratory scale for several
          years to see consistency in membrane performance before testing it with
          actual wastewater. Flat plate membranes are used in making the MBR mod-
          ule, which is developed with PVDF as a base polymer (PVDF – Polyviny-
          lidene difluoride). PVDF has outstanding oxidative, thermal, and hydrolytic
          stability, as well as good mechanical and film-forming properties. The mem-
          brane is supported by polypropylene fabric for better mechanical strength
          and has been extensively tested to have uniformity in filterable pores. It is
          tested separately for consistent pore distribution throughout the membrane.
          A cross-sectional view of the membrane shows a finger-like structure
          (Figure 9.6). A uniform and narrow pore size within the membrane surface
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