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APPLICATIONS                                                       28 DEVELOPMENT OF FUEL CELLS

                             (a)                                 (b)














                                                         500nm                                 Ni
                                               (c)













                                                                              O


                  Figure 28.7
                  Morphology of Ni–YSZ cermet anode. (a) SEM image, (b) Ni mapping, (c) O mapping [4].


                  nanoparticles-embedded Ni grains are connected has  (b)
                  been achieved. Control of porous structure and grain
                  network and expansion of electrochemical reaction
                  area (TPB: triple phase boundary) are indispensable
                  for the decrease in polarization loss. The NiO–YSZ
                  composite powder has been used to control such
                  anode morphology. Fig. 28.8 [5] shows the
                  microstructure of the NiO–YSZ composite particles
                  made by the advanced mechanochemical technique.
                  This technique is defined as a novel method to create
                  chemical bonds between particles in dry process
                  without any binder. It is confirmed from Fig. 28.8
                  that YSZ nanoparticles of 100 nm or less partially
                  cover the surface of NiO particles. The average parti-
                  cle size of the NiO–YSZ composite powder was
                  about 0.5  m or less and it had narrow particle dis-
                  tribution [3, 4]. In conventional fabrication process
                  of Ni–YSZ cermet anode, fabrication of fine Ni grain
                  is difficult because NiO grain is sintered more easily
                  compared with YSZ grain. In the fabrication process
                  with NiO–YSZ composite powder, composite struc-                                500 nm
                  ture partially covered with YSZ particles will lead to
                  fine Ni grains and good network in the cermet anode.
                  Narrow particle-size distribution will also lead to the  Figure 28.8
                  homogeneous porous structure.                  SEM image of NiO–YSZ composite particles [3].

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