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5.4  Multicomponent Vapor-Liquid  Cascades  173


                          Distillate                        For either an enricher or exhauster, +A  and +E  are given,
                                                          from  above,  by  (5-48)  and  (5-50), respectively, or  from
                                                          Figure 5.9.
                                                            To couple the enriching and exhausting cascades, a feed
                                                          stage is employed for which the absorption factor is related
                                                          to the streams leaving the feed stage by
                                   top plate
                 Feed -91                                For the distillation column of  Figure 5.14, (5-62), (5-64),
                          Enriching
                          cascade
                                    Enricher
                                   bottom plate
                           'F  'BE
                  f      Feed plate                       and (5-65) are combined to eliminate IF  and VF. The result is
                           'TX  'F   Exhauster
                           --  -
                                   top plate
                         Exhausting
                          cascade                           To apply (5-66) for the calculation of component split ra-
                                                          tios, bid, it is necessary to establish values of absorption fac-
                       w  :  ;  s  t  e  r
                                   bottom plate          tors AF and Ac, and the stripping factor SB. Average values
                           u~  'AX
                                                          for factors AE, Ax, SE, and Sx for each conlponent are also
                          Reboiler                                                                                   I
                                                         required for the two cascades to determine the correspond-
                                                          ing + values. To establish these values, it is necessary to
                             b
                                                         estimate temperatures and molar vapor and liquid, V and L,
                          Bottoms
                                                          flow rates. An  approximate method  for making these esti-
      Figure 5.14  Countercurrent distillation cascade.
                                                         mates is given in the following example.
      by  making the following substitutions, which are obtained
      from material balance and equilibrium considerations. For
      each component in the feed,
                                                         The  hydrocarbon  gas  of  Example  5.3  is  distilled  at  400  psia
                       UTE = 1c + d              (5-56)   (2.76 MPa), to separate ethane from propane,  for the conditions
                        VF =  BE + d             (5-57)   shown in Figure 5.15. Estimate the distillate and bottoms composi-
                                                         tions using (5-66). This example is best solved by using a spread-
      and
                                                          sheet computer program.
                         lc  = dAc               (5-58)
      where                                              SOLUTION                                                    I
                    LC
             Ac  = - (for a partial condenser)  (5-59)   Assume  a feed  stage temperature  equal to the  feed temperature,   #
                   DKc                                    105°F. Toestimate the condenser and reboiler temperatures, assume a   I
                   L c                                   perfect split for the specified distillate rate of 530 lbmolh, with all
             Ac  = -       (for a total condenser)   (5-60)
                   D                                     methane and ethane going to the distillate and all propane and heav-   I
                                                          ier going to the bottoms. Thus the preliminary material balance is
      The resulting enricher recovery equations for each species are                                                 1
                                                                                                                     I
                                                                                      lbmolih
                                                                                                                     /
                                                                                    Assumed       Assumed
                                                         Component      Feed, f    Distillate, d   Bottoms, b        ?

                                                             c I         160          160             0              11

      where the additional subscript E on + refers to the enricher.
        The recovery equations for the exhauster are obtained in
      a similar manner, as
                     VTX   SB+AX
                    --  -            - 1         (5-63)
                      b       +sx
                                                            For these assumed products, applying procedures in Section 4.4,   1
                                                          a distillate temperature of  12°F is obtained from a dew-point calcu-   I
                                                          lation  and  a bottoms  temperature  of  165°F from  a bubble-point
      where                                               calculation.  Average  temperatures  of  (12 + 105)/2 = 59°F  and   I  ~
                                                          (105 + 165)/2 = 135°F  are  estimated  for  the  enriching  and
                        SB = KBVB/B
                                                         exhausting cascades, respectively. Assuming that total molar flow   I I
      for a partial reboiler, and additional subscript X on + denotes   rates are constant in each cascade, the following vapor and liquid   I
      an exhauster.                                       flow-rate estimates are obtained by working down from the top of   II
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