Page 326 - Shigley's Mechanical Engineering Design
P. 326

bud29281_ch06_265-357.qxd  11/30/2009  4:23 pm  Page 301 pinnacle s-171:Desktop Folder:Temp Work:Don't Delete (Jobs):MHDQ196/Budynas:







                                                                               Fatigue Failure Resulting from Variable Loading  301
                       Figure 6–23

                       Some stress-time relations:                                                   a
                       (a) fluctuating stress with high-  Stress                                                     r
                       frequency ripple; (b and c)                                    Stress               a
                       nonsinusoidal fluctuating                             Time        max

                       stress; (d) sinusoidal fluctuating                                                         m
                                                                                                         min
                       stress; (e) repeated stress;
                                                              (a)
                       (f) completely reversed
                                                                                      O                       Time
                       sinusoidal stress.
                                                                                                   (d)
                                                Stress                      Time      Stress        a

                                                                                                                    r
                                                                                       max
                                                                                                         a       m
                                                                                      O      =  0               Time
                                                              (b)                          min
                                                                                                   (e)
                                                                                     +


                                                Stress                      Time                    a         Time
                                                                                   Stress  O             a          r


                                                                                             =  0
                                                                                           m
                                                              (c)                                  ( f )


                                                  Figure 6–23 illustrates some of the various stress-time traces that occur. The com-
                                               ponents of stress, some of which are shown in Fig. 6–23d, are


                                                         σ min = minimum stress      σ m = midrange component
                                                         σ max = maximum stress      σ r = range of stress

                                                         σ a  = amplitude component  σ s = static or steady stress
                                               The steady, or static, stress is not the same as the midrange stress; in fact, it may have
                                               any value between σ min and σ max . The steady stress exists because of a fixed load or pre-
                                               load applied to the part, and it is usually independent of the varying portion of the load.
                                               A helical compression spring, for example, is always loaded into a space shorter than
                                               the free length of the spring. The stress created by this initial compression is called the
                                               steady, or static, component of the stress. It is not the same as the midrange stress.
                                                  We shall have occasion to apply the subscripts of these components to shear stresses
                                               as well as normal stresses.
                                                  The following relations are evident from Fig. 6–23:

                                                                              σ max + σ min
                                                                         σ m =
                                                                                   2
                                                                                                               (6–36)

                                                                              
 σ max − σ min
                                                                          σ a =
                                                                                   2
   321   322   323   324   325   326   327   328   329   330   331