Page 335 - Shigley's Mechanical Engineering Design
P. 335

bud29281_ch06_265-357.qxd  11/30/2009  4:23 pm  Page 310 pinnacle s-171:Desktop Folder:Temp Work:Don't Delete (Jobs):MHDQ196/Budynas:







                 310   Mechanical Engineering Design

                                Answer                           S m =  S a  =  30.7  = 30.7 kpsi
                                                                      r     1

                                          As a check on the previous result, n f = OB/OA = S a /σ a = S m /σ m = 30.7/8.38 =
                                          3.66 and we see total agreement.
                                              We could have detected that fatigue failure would occur first without drawing
                                          Fig. 6–28 by calculating r crit . From the third row third column panel of Table 6–7, the
                                          intersection point between fatigue and first-cycle yield is

                                                             ⎡                              ⎤

                                                                                 2
                                                        100 2            2(33.9)  	    84
                                                  S m =      ⎣ 1 −  1 +            1 −      ⎦  = 64.0 kpsi
                                                       2(33.9)            100          33.9
                                                  S a = S y − S m = 84 − 64 = 20 kpsi
                                          The critical slope is thus

                                                                        S a  20
                                                                  r crit =  =   = 0.312
                                                                        S m  64
                                          which is less than the actual load line of r = 1. This indicates that fatigue occurs before
                                          first-cycle-yield.
                                          (b) Repeating the same procedure for the ASME-elliptic line, for fatigue

                                                                            1
                                Answer                     n f =                        = 3.75
                                                                           2
                                                                  (8.38/33.9) + (8.38/84) 2
                                          Again, this is less than n y = 5.01 and fatigue is predicted to occur first. From the first
                                          row second column panel of Table 6–8, with r = 1, we obtain the coordinates S a and
                                          S m of point B in Fig. 6–29 as





                  Figure 6–29
                                             100
                  Principal points A, B, C, and D
                  on the designer’s diagram
                  drawn for ASME-elliptic,   84
                  Langer, and load lines.

                                           Stress amplitude   a , kpsi  50  C  Load line




                                             42
                                            31.4           B            Langer line
                                                                       D
                                            23.5
                                                                                 ASME-elliptic line
                                                  A
                                            8.38
                                              0
                                               0  8.38     31.4  42  50  60.5   84    100
                                                            Midrange stress   , kpsi
                                                                      m
   330   331   332   333   334   335   336   337   338   339   340