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                                                                                          Shafts and Shaft Components  403
                                               (d) Determine critical diameters of the shaft based on fatigue and static stresses at the critical
                                                 locations.
                                               (e) Make any other dimensional decisions necessary to specify all diameters and axial dimen-
                                                 sions. Sketch the shaft to scale, showing all proposed dimensions.
                                               (f) Check the deflection at the gear, and the slopes at the gear and the bearings for satisfaction of
                                                 the recommended limits in Table 7–2.
                                               (g) If any of the deflections exceed the recommended limits, make appropriate changes to bring
                                                 them all within the limits.

                                                                        3     8
                                                            24

                                                                      E            F
                                                                                       c
                                   Problem 7–17
                                                                   16
                               Dimensions in inches.         20
                                               4                      C            D
                                                                                     b
                                                     8
                                                                      A            B
                                                                                          a

                                                    12                     9     2    6

                                      7–18     In the figure is a proposed shaft design to be used for the input shaft a in Prob. 7–17. A ball bear-
                                               ing is planned for the left bearing, and a cylindrical roller bearing for the right.
                                               (a) Determine the minimum fatigue factor of safety by evaluating at any critical locations. Use
                                                 a fatigue failure criteria that is considered to be typical of the failure data, rather than one
                                                 that is considered conservative. Also ensure that the shaft does not yield in the first load
                                                 cycle.
                                               (b) Check the design for adequacy with respect to deformation, according to the recommenda-
                                                 tions in Table 7–2.


                                                              8
                                                               3
                                                              7 4
                                   Problem 7–18          0.354                     0.453
                          Shoulder fillets at bearing seat    1.875       1.875
                                     1
                        0.030-in radius, others -in radius,  1.574                 1.574  1.500
                                     8
                          except right-hand bearing seat
                           transition,   1  in. The material
                                 4
                       is 1030 HR. Keyways   3  in wide by
                                    8
                         3  in deep. Dimensions in inches.
                        16
                                                                9
                                                                 11                    6
                                     7–19*     The shaft shown in the figure is proposed for the application defined in Prob. 3–72, p. 138. The
                                               material is AISI 1018 cold-drawn steel. The gears seat against the shoulders, and have hubs with
                                               setscrews to lock them in place. The effective centers of the gears for force transmission are
                                               shown. The keyseats are cut with standard endmills. The bearings are press-fit against the shoul-
                                               ders. Determine the minimum fatigue factor of safety.
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