Page 186 - The Handbook for Quality Management a Complete Guide to Operational Excellence
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172   P r o c e s s   C o n t r o l                              Q u a n t i f y i n g   P r o c e s s   Va r i a t i o n    173


                                   Using the data in Table 9.4:

                                                     sum of measurements     2475
                                               X =                         = =    = 99 0
                                                                                      .
                                                   number of measurements     25
                                                     −
                                                                −
                                                                                .
                                            LCL  = X E R   = 99 0 2 66 × 8 17  = 77 27
                                                                                 7
                                                                         .
                                                              .
                                                                   .
                                                X       2
                                            UCL =  X E R =  99 0 2 66 ×.  + .  8 17 =.  120 73
                                                     +
                                                                                 .
                                                X       2
                                   The completed individuals control chart is shown in Fig. 9.8.
                                   In this case the conclusions are the same as with averages charts. How-
                                ever, averages charts always provide tighter control than X charts, due to
                                the relative width of the distributions shown in Fig. 9.9. For a given set
                                of data, the distribution of the raw observations is much wider (by a factor
                                of the square root of n) than the distribution of the subgroup averages of
                                size n formed from the data. As the process centerline (i.e., the center of
                                each distribution in Fig. 9.9) moves away from the previous target, the tails
                                of the distribution of averages is further from the target than the tails of the
                                observational  distribution.  The  average  chart  would  detect  the  process
                                shift more quickly than the individuals chart.

                         125

                                                                                        UCL = 120.752


                         115




                         105
                       Observations  95                                                 PCL = 99.040









                         85



                                                                                        LCL = 77.328
                         75
                             1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
                      Figure 9.8  Completed individuals control chart.








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