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LIME–SODA SOFTENING 7-31

                 Although rapid mixing may be provided ahead of the solids contact unit, generally the soft-
          ening chemicals are applied to the mixing zone of the contact unit. The mixing and recirculation
          zone is separated from the sedimentation zone by a conical baffle identified as the “hood” in
            Figure 7-14 .
              Effective solids contact units draw the settled precipitate from near the floor at the cen-
          ter of the basin with a large diameter turbine or impeller and recirculate it with the incoming
          water. When multiple units are used, the precipitate may be recirculated from one unit to
          another.
               Because the units are sold as proprietary manufactured items, the designs are established by
          the manufacturer. Whenever possible, design requirements should be based on successful plants
          using the same or similar source water. The following information from Horsley et al. (2005) is
          provided for guidance in evaluating proprietary designs:

                •  The maximum recirculation rate is typically 10:1 based on the incoming raw water flow
               rate. The mixer is provided with a variable-speed drive to allow the operator to adjust the
               recirculation rate.
               •  The side water depth of the tank generally varies from 4.3 to 5.5 m. Contact time in the
               mixing zone is typically measured by the volume of water within and directly under the
               baffle cone.
                 •  Overflow rate (that is, flow rate divided by the surface area,  Q / A    s   ) is generally measured
               0.6 m below the water surface, based on the surface area between the baffle wall and the
               basin wall.

               GLUMRB (2003) recommends the following design criteria:

                1.  Flocculation and mixing period should not be less than 30 minutes.
               2.  Detention time should be two to four hours for solids contact clarifiers and softeners
                 treating surface water.
               3.  Detention time should be one to two hours for solids contact clarifiers treating only
                 groundwater.
               4.  Upflow rate (overflow rate) shall not exceed 2.4 cubic meters of flow per square meter
                                        3
                                             2
                 of surface area per hour (m  /h · m   or m/h) at the slurry separation line for units used for
                 clarifiers.
                                                                  2
                                                             3
               5.  Upflow rate (overflow rate) shall not exceed 4.2  m  /h · m   or m/h at the slurry separa-
                 tion line for units used for softeners.
                                                 3
               6.  Weir loading shall not exceed 0.120  m  /min · m of weir length for units used as clarifiers.
                                                     3
               7.  Weir loading shall not exceed 0.240  m  /min · m of weir length for units used as
                   softeners.

                Table 7-4  provides information similar to that provided by manufacturers for selection of an
          upflow solids contact unit.
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