Page 537 - Automotive Engineering Powertrain Chassis System and Vehicle Body
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CHAP TER 1 6. 2       Standard sedan (saloon) – baseline load paths

                 In practice some rounding errors due to difficulties in  this manner. These panels are relatively deep so bending
               defining the exact positions of each force may occur.  stresses and deflections will be small although stiffening
                 It should now be noted that windscreen frame (14),  at the top and bottom edges will be necessary to prevent
               roof panel (15), and backlight (16) SSSs are not subject  buckling. The outer sections carrying the shear force will
               to any load for this bending case.                 probably require swaging to prevent shear buckling.
                                                                    The loading conditions on the front and rear parcel
                                                                  shelves are once again similar. The front shelf shown in
               16.2.2.5 Shear force and bending                   Fig. 16.2-5(c) is loaded such that in plan view it is
               moment diagrams in major components –              deflected towards the rear (þve bending moment) while
               design implications                                the rear shelf in Fig. 16.2-5(d) is deflected forward ( ve
                                                                  bending moment). Both these shelves must have good
               Now that the forces on each SSS have been obtained the  bending properties in the centre and adequate shear
               shear force and bending moment diagrams can be drawn.  connections to the sideframe.
                 Fig. 16.2-5(a) shows the loading, shear force and  Considering the loads at the front and rear of the
               bending moment diagrams for the front transverse floor  structure we have the conditions shown in Fig. 16.2-6.At
               beam. The rear transverse floor beam although not shown  (a) the loading on the front inner wing panel is shown and
               is loaded in a similar manner. It should be realized that  at (b) that on the rear quarter panel. With modern
               the beam is simply supported at its ends where it is  transverse engined cars the engine centre of gravity is
               attached to the sill member. Design of this joint must be  forward of the front suspension so there is a hogging
               suitable for carrying the vertical shear force P 1 . The  moment forward of the suspension but a sagging moment
               centre section has a constant bending moment and must  where the wing panel is attached to the dash panel etc. A
               be designed to provide suitable bending properties. Note  similar situation occurs at the rear of the vehicle where
               that the positive bending moment means the beam is  the luggage is placed behind the rear suspension
               subject to a sagging moment.                       mountings causing a hogging moment. This may well
                 In Fig. 16.2-5(b) the loading on the dash panel is  change to a sagging moment at the attachment of the rear
               shown, a similar condition applies to the panel behind the  quarter panel to the panel behind the rear seats,
               rear seats. In contrast to the floor beams this panel is  depending on magnitudes of forces and dimensions. Both
               subject to a negative bending moment or hogging    front inner wing panels and rear quarter panels must be
               moment. The panel behind the rear seats is also loaded in  designed to carry the indicated shear forces. The



                                                                                  front
                                      F /2    1   F /2                P         P   6            P
                                       pf
                                                  pf
                                 P 1                        P 1        7         4   t  P 4       7
                                              W fp                                  f
                                               W                                   W
                                 P 1                                   P 7       zero
                                              zero
                                                           −P       P (W−t f )/2                −P 7
                                (W−W )/2                     1       7
                              P 1   fp
                                                            zero      zero

                              (a)     Transverse floor beam (front)  (c)    Front parcel shelf
                                                                               front
                                   P 6     P 3   5   P 3     P 6     P 12   P 9    10     P 9   P 12
                                                                                   t r
                                                 t f                                           P
                                                             P                 zero             12
                                              zero            6
                                   −P 6                             −P 12               P 12 (W−t )/2
                                                                                              r
                                                         P 6 (W−t )/2
                                                              f
                                             zero                             zero

                              (b)               Dash panel          (d)     Rear parcel shelf
               Fig. 16.2-5 Shear force and bending moment diagrams.


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