Page 163 - Failure Analysis Case Studies II
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                                 Fig. 1. Prestressed steel frame using two bars.



         1. The tendons were high strength steel bars, 36 mm diameter, with a rupture load FR  = 1300 kN.
         The chemical composition and mechanical properties of the steel bars are shown in Tables 1 and 2,
         respectively.
           Two fractures happened during building erection when stressing the bars; one at 400 kN (about
         0.3FR) and another at 600 kN (about 0.46FR); both failure loads were well below the scheduled
         working load of 0.6FR.
           Examination of the fracture surfaces revealed that in both cases the fracture was triggered by a
         small surface crack. The morphology of the fracture surfaces was very similar in the two bars; a
         representative picture is shown in Fig. 2. Observation by scanning electron microscopy revealed a
         quasi-cleavage morphology.




                                Table 1. Chemical composition of the steel bars
         Element         C         Si         Mn         P          S          V
         Weight %       0.65       0.70       1.20      0.014      0.018      0.25





                                     Table 2. Mechanical properties
         Elastic modulus       Yield stress     Tensile stress   Elongation under max. load
         208 GPa                1143 MPa         1285 MPa              6.7%
   158   159   160   161   162   163   164   165   166   167   168