Page 31 - Handbook of Surface Improvement and Modification
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26                                               Scratch and Mar Resistance


            2.2.11 SILSESQUIOXANE

                                     GENERAL INFORMATION
            Name: silsesquioxane    CAS #: 5177-38-9        Active ingredient, wt%: 97
            Molecular size, nm: 1-5                         Molecular mass: 791-1322
                                     PHYSICAL PROPERTIES
            State: solid, wax, liquid  Odor: odorless       Color: colorless
                          o
                                                               o
            Thermal stability,  C: 250-350 (up to > 400)    T ,  C: 98-102
                                                             g
                      3
            Density, kg/m : 0.9-1.3 (up to 1.82)            Particle size, nm: 1.5-100
                              2
            Specific surface area, m /g: 3600               Refractive index: 1.4-165
                                      USE & PERFORMANCE
            Recommended for polymers: acrylics, epoxy, melamine, PMMA, PU
            Recommended for products: clearcoats
            Concentrations used, wt%: 1-3
            Organic-inorganic polyurethane coatings were prepared using polyester resins and polyhe-
                                                        dral  oligomeric  silsesquioxane
                                                                  40
                                                        compounds.   Figure  2.21  shows
                                                        the  structure  of  two  commercial
                                                        polyhedral oligomeric silsesquiox-
                                                        ane  compounds  manufactured  by
                                                                        40
                                                        Hybrid Plastics Co.  The addition
                                                        of low hydroxyl functional POSS
                                                        reduce hardness and scratch resis-
                                                        tance  due  to  reducing  crosslink
                                                        density  and  increasing  free  vol-
                                                            40
                                                        ume.
                                                            Hard coating layer with vari-
                                                        ous  POSS  loadings  was  prepared
                                                        on  a  bilayer  of  soft  layer  and
                                                        PMMA substrate via a UV curing
                                                               41
                                                        process.  When POSS loadings in
                                                        the  coating  layers  were  less  than
            Figure 2.21. Chemical structure of AL0136 (octa(3-hydroxy-3-  10  wt%,  scratch  resistance  was
            methylbutyldimethylsiloxy)) and AL0125 (trans-cyclohexane-  41
            diolisobutyl). [Adapted, by permission, from Ghermezcheshme, H;   improved.   With  POSS  higher
            Mohseni, M; Yahyaei, H, Tribology Intl., 88, 66-75, 2015.]  than  10  wt%,  the  surface  perfor-
                                                                         41
                                                        mance  deteriorated.  This  is
            because POSS prevented completion of curing reaction caused by a large steric hindrance
                   41
            of POSS.
                                                                       42
                The scratch resistance of an acrylic melamine clearcoat was studied.  The incorpo-
            ration of POSS cages into clearcoats enhanced the scratch resistance of coatings due to the
                                                                           42
            higher hardness and crosslink density of the resulting nanocomposite coatings.  Also, the
            healing ability of coating was increased because the physical hydrogen bonding interac-
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