Page 169 - Industrial Power Engineering and Applications Handbook
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Static controls and braking of motors  a149

      Features             A.C. drive                Variable-Speed fluid coupling   D.C. drive
                           machine at lower speeds. Losses in  (ii)  At two thirds of the input   fixed field losses
                           the  a.c.  controls do not  normally   speed   50%
                           exceed 0.5-1.5%          (iii) at 20% of the input speed
                                                       = 66% See Figure  6.52
      IO  Voltage dip during start-  Nil            High because of same Zst but   Nil
         UP                                         for a very short duration as the
                                                    motor picks up lightly
      11  Fault level      LOW                      High because of high Zst   LOW
      12  Any cost reduction in   Yes;  because of  lower capacity of  Similar cost reduction possible   Yes, as in a.c. drives.
         electricals (motor,   motor, cables and switchgears and a  but all requirements to be
         cables, switchgears   low fault level      suitable for slightly higher fault
         etc.).                                     level because of high Z,,
                                           .~
      13  Range of  speed control   Very  wide and  stepless up to zero  Moderate to accurate,   Very wide and stepless as for
                           sped                     depending upon the accuracy of  a.c. drives
                                                    controls. Stepless up to 20% of
                                                    N, at constant h.p. and up to
                                                    33% of N, at constant torque is
                                                    possible. Pumps, ID fans etc.,
                                                    that call for speed variation
                                                    during a process need may not
                                                    necessarily be too accurate. Or
                                                    variation in flow of fluid, gas
                                                    or temperature etc. not calling
                                                    for very accurate controls, that
                                                    such drives find their extensive
                                                    use. It may be made more
                                                    accurate, but at higher cost of
                                                    controls
      14  Accuracy of speed   Up to & 0.01 % in open-loop and   Moderate to precise controls as   Very accurate speed controls up
         control           f 0.001% in closed-loop control   for ax. drives possible with the   to k 0.01%
                           systems                  use of microprocessor-based
                                                    control systems
      15  Monitoring of operating   Very accurate controls through   Moderate to microprocessor-   Same as for a.c. drives
         parameters        microprocessor-based closed-loop   based, fully programmable
                           feedback control systems   logic controls and feedback
                                                    control systems are available,
                                                    to provide smooth speed
                                                    controls as good as a.c. drives
      16  Acceleration and braking  Possible        Possible               Possible
      17  Reversal         Possible                 Not possible. Although coupling  Possible
                                                    is bidirectional, it can be run in
                                                    any one direction only
      18  Inching          Possible                 Possible               Possible

      19  Power loss       No loss except in the form of motor  Relatively higher losses   Losses are high because of
                           inefficiency at lower speeds   because of       field system, but comparatively
                                                    (i)  High starting current   much less than fluid and eddy
                                                    (ii)  Coupling slip up to 15-16%  current couplings. At lower
                                                       at two thirds the input speed  speeds the losses rise in the
                                                       and about 20% at 20% of the  form of motor inefficiency
                                                       input speed (slip reduces at
                                                       lower speeds as illustrated in
                                                       Figure 6.52

      20  Energy saving    Optimum saving up to 100%   Good saving. But low compared  Slightly low, 90-94%.  because
                           (no loss)                to a.c. drives because of high slip  of field losses (up to 5-776)
                                                    losses. As  it  saves energy, it  is
                                                    also entitled to state suhsidies
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