Page 326 - Industrial Power Engineering and Applications Handbook
P. 326

Protection of electric motors la305

       R-                                            with an accuracy of less than 1 "C and a response time of
                                                     the order of  0.2  second.  Pure metals  possess  almost a
       Y-
                                                     linear temperature coefficient of resistance p, over a wide
       B-                                            range and this characteristic is used  in monitoring  the
                                                     temperature of a particular object. In pure platinum
       N-
                                                     R, = ~  ~ + pe)  1sz
                                                               (
       sw
                                                     where  R, = resistance at temperature 8°C
                                                           Ro = resistance at 0°C = 100 Q
                                                            8 = end temperature "C
        3                                                  p = 3.85 x   per "C at 0-100°C
        G
                                                     The exact resistance variations of a P, - 100, RTD over
                                                     a range of temperatures are given in Table 12.2, and not
                                                     very different from those calculated by the above equation
                                                     and drawn in Figure  12.41.
                                                     Application

                                                     All the above sensing and monitoring devices are basically
                                                     supplements to overload and single-phasing  protection.
                                                     They are worthwhile for critical installations that require
                                                     more  accurate  sensing or monitoring  of  the  operating
                                                     temperatures of the different vital components or likely
            -I                                       hot spots. They also eliminate any chance of tripping for
            I
             M                               I       all operating conditions that can be controlled externally.
            55                           "D          A  few  applications  may  be  speed  variation,  affecting
                                                     cooling at lower speeds, frequently varying loads, frequent
            PTC
          thermistors                                starts, stops, plugging and reversals etc. In all these cases,
                                                     the other protections may not detect the heating conditions
                                                     of the vital components of a machine as accurately as a
         Tripping unit                               temperature detector.

                                                     12.8 Monitoring of a motor's actual
           Figure 12.38  A PTC thermistor protective circuit
                                                           operating conditions

      large and critical motors as temperature  sensors. They   To warn of an unfavourable operating condition by the
      are also being used as thermistor relays to trip a motor   use of an audio-visual alarm or trip or both, schemes can
      by converting the resistance change into a current change   be  introduced  in  the  control  circuit  by  means  of  a
      of the control circuit. Figure  12.40 shows such a relay.   temperature detector or other devices to monitor any or
                                                     all of the following internal conditions of a motor:
      12.7.1 Embedded temperature detectors (ETDs)
                                                       Motor winding temperature
      They are basically  temperature monitoring devices and   Motor or driven equipment bearing temperature
      can indicate the temperature on a temperature scale. They   0  Coolant circuit inlet water pressure and temperature
      may be one of the following types.
                                                       Moisture condensation in the windings
                                                       Motor speed
      Thermocouples                                    Vibration level
      These  are  bimetal  elements, consisting of  a  bimetal   Safe stall time
      junction which produces a small voltage proportional to   Rotor temperature
      the  temperature  at the junction.  They  are thus  able to   Any other similar condition, interlocking with other
                                                       feeders or sequential controls etc.
      detect the winding temperature conditions when embedded
      inside the motor windings. For more details refer to DIN
      43710.                                           To detect the above, sensing and monitoring devices
                                                     can be installed in the motor. Some of these are built-in
      Resistance temperature detectors (RTDs)        during the manufacturing stage and others are fitted at
                                                     site during installation.
      These are normally of pure platinum wound on a ceramic   Several types  of  sensing and monitoring devices are
      or glass former and encapsulated in a ceramic or glass   available  that  are embedded  at  a  motor's  vulnerable
      shell, having an operating range of -250°C  to +750"C,   locations and the hot  spots at the manufacturing stage
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