Page 652 - Industrial Power Engineering and Applications Handbook
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Surge arresters: application and selection  18/61 7
         especially with low V,,,  at steep surges and a high energy   and the  housing  at  the  manufacturing  stage. Different
         absorption capability. Only a station class surge arrester   manufacturers  have  adopted  different  methods  for
         is normally preferred  for such applications, and where   achieving this. One such method is providing  a barrier
         steep-fronted  surges  are envisaged,  these  arresters  too   of an insulating material not affected by heat and arcing,
         may be supplemented with a surge capacitor. Table  18.8   such as an FRP (fibre reinforced plastic) tube between
         also provides data for motor protection station class surge   the housing and the ZnO elements.
         arresters. For 11 kV voltage systems, refer to Table 18.9.
         Since a surge arrester is normally an engineered item to
         suit a particular application, these data are only for general   18.10 Assessing the condition of an
         reference. For exact application and type of installation,   arrester
         it is always advisable to consult the manufacturer.
                                                       To ensure adequate safety for a system and its terminal
         18.9  Pressure relief facility                equipment against overvoltages and voltage surges it is
                                                       essential  to  ascertain  the  soundness  of  the  arrester  at
         A  surge  arrester  is  a  sealed  unit  to  save  it  from  all   regular intervals. It should be possible to do this when it
         atmospheric  hazards.  It  is  normally  filled  with  air.   is  in  service  without  taking  it  off  from  the  lines.  If
         Explosions of  surge arresters have been noticed during   deterioration  of  the  ZnO  elements  is  detected  it  may
         service. Explosion of a porcelain housing is dangerous,   need more frequent future services or replacement of the
         as the shell splinters can cause great damage to nearby   arrester.  It  can  now  be  planned  well  in  advance.  The
         bushings,  insulators  and  other  equipment  and  also   requirement  is  similar to ascertaining  the condition  of
         maintenance personnel if working in the vicinity.   power capacitors when in service (Section 26.2). Like a
           It  is possible that ZnO elements may break down in   capacitor, an  arrester deteriorates too with time due to
         time due to thermal cracking as a result of system TOVs   degradation of the dielectric strength of its ZnO elements.
         occurring  frequently  or existing  for long  durations.  or   ZnO is a highly non-linear resistor element. The success
         while clearing a lightning or a switching surge and even   of an arrester will depend upon its low, continuous resistive
         subsequent  to  that.  Breakdown  of  ZnO elements  into   leakage current Figure  18.4(a) to maintain low loss and
         splinters may collide with  the main  porcelain housing.   low heating over years of  continuous  operation. When
         But most damage is caused by  a flashover between the   the ZnO blocks start to deteriorate which is a slow process
         ZnO elements and the side walls  of the housing, which   as discussed earlier, the leakage current starts rising from
         may  result in puncture or crackdown. It  may lead to a   its  original  level.  The  rise  in  current  is  rich  in  third
         cascading effect and cause an eventual short-circuit within   harmonic component due to the non-linear characteristic
         the housing and result in a very heavy ground fault current   of the ZnO blocks. Other reasons for degradation in the
         ( V, / \;3 Zg) through it.                    dielectric properties and a rise in current may be one or
               .
           The fault current may cause  a flashover  and rises in   more of the following:
         the internal temperature and pressure of the housing. It
         is extremely important to make provision to release this   Ingress of moisture through the seals, although Silicagel
         pressure, otherwise it  may  lead to an explosion of  the   is  provided beneath the arrester sealing to absorb the
         housing, scattering splinters like bullets in the vicinity.   moisture.
         This  is  dangerous  and  must  be  avoided.  The pressure   Failure  of  ZnO elements during or after  clearing  a
         relief capacity must be such that there will be no violent   few surges.
         explosion  of  the  housing  during a  failure. Although it   Premature ageing of the ZnO elements.
         may  shatter, the  arrester’s fractured  pieces  should not   Temperature variations. The rise in I, is rapid at higher
         fall  beyond  a  circle  of  a  radius  equal  to  its  height,   operating temperatures.
         somewhat  similar  to  the  properties  of  safety  glass   Frequent system voltage variations. and
         windscreens  used  in  a  car.  International  specifications   Being continuously energized
         recommend that  on  a pressure  build-up,  the  hot  gases
         will escape through the pressure relief diaphragm or the   A rise in leakage current is not desirable and is indicative
         housing may simply collapse as a result of thermal shock.   of  deterioration of  the ZnO blocks, which may lead  to
         An  arrester that is vented must be quickly replaced.   failure. It is therefore necessary to monitor the leakage
           This is  achieved through  a  pressure relief  system in   current and detect a possible failure beforehand and take
         the form of a pressure relief diaphragm at the top of the   corrective steps in advance. The maximum safe leakage
         housing. The pressure relief system is designed for the   current  is  specified  by  the  arrester  manufacturer  as  a
         system  fault  level. To  test  the  pressure  relief  system,   relation  between  I, and  its third  harmonic component,
         IEC 60099-4 and IEC 60099-1 have also specified the   13r. 13T is expressed in terms of IZnO as discussed later. It
         test current of the same magnitude as the fault current of   varies with deterioration of the arrester and is used as a
         the system, but for a very short duration, of the order of   reference  parameter  to  assess the  arrester’s condition.
         0.2 second or so. This brief period is enough to burst or   As the actual  leakage  current  measured  through  IZnO
         shatter the housing of the arrester, hence a longer duration   starts rising and approaches the maximum leakage current
         is of  no relevance.                          in  healthy  condition  closer  monitoring  of  the  arrester
           The practice for heavy-duty  arresters is to eliminate   becomes essential, to avoid an abrupt failure or explosion.
         the causes of internal flashover between the ZnO elements   Refer  to  Table  18.10 to  monitor  the  condition  of  the
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