Page 78 - Industrial Power Engineering and Applications Handbook
P. 78

Duties of induction motors  3/59
         3.6  Drawing the thermal curves               Considering r = 1.5 hours
                                                       The relay may therefore be set to trip in less than 1.82 hours.
         These can be drawn for temperature versus time or current
         versus time as desired, depending upon the calibration
         of  the device,  such as a  motor protection relay.  Below   3.6.2 From hot conditions
         we provide a brief  procedure to draw these curves.   Similar  curves  can  also  be  plotted  for  hot  conditions
                                                       using equation (3.5) and assuming 0,) = 0,  for ease of
         3.6.1  From cold conditions                   plotting and to be on the safe side. The relay may then be
                                                       set accordingly. For brevity  these curves have not  been
         (a) For I, I200% I,                           plotted here.
                                                         One may appreciate that by employing such a motor
                                                       protection relay  it is possible to achieve a near thermal
                                                       image protection for all ratings, types and yakes of motors
                                                       through  the  same relay  by  setting  its  I- - t  and  0 - t
                                                (3.9)   characteristics as close to the motor's  characteristics as
                                                       possible. The O/C condition is normally detected through
         (b)   For I, > 200%                           the motor's actual heating, rather than current. for optimum
                                                       utilization. Moreover, the starting heats or the heat of the
                                                       previous  running  if  it  existed,  when  the  motor  was
                                               (3.10)   reswitched after a rest or a shutdown. are also accounted
                                                       for by  measuring the thermal content.
         where e,, and z are design parameter,  and are provided
         by  the  machine  manufacturer. The curves can now  be
         plotted in the following ways.                Example 3.3
                                                       The  motor is  operating hot, say at  an  end temperature  of
                                                       130°C. If  the  motor is  of  insulation  class  B  and  ambient
         For thermal settings                          temperature at 50°C then,
         Ocj6,,l versus  tlr different  ratios  of  (lllI,.) as  shown  in   Hc  = 130 - 50 = 80°C
         Tablc 3.l(a) and Figure 3.13(a), for l,/Zr I  200%, and   and   0,  = 120 - 50 = 70°C
         Table 3. I (b) and Figure 3. I3(b) for 1,/11- > 200%. Since
         O,,,  and  r arc  known,  f  can  be  calculated  for  different
                                                               -
         0:s  corresponding to different motor currents. The relay   ..   ---=  70   114%
                                                             0,
         can then be set to provide a thermal replica protection.
                                                       Referring  to  the  curves  of  Figure  3.13(a) the  relay
         For overload settings                         corresponding  to  an  overload  of  150°/0 will  trip  in  about
                                                                                         0
                                                                  0
         I,/lr versus tlzdif'ferent  ratios of 0,/6,,, as shown in Table   tit = 0.53, for   em   curves of  100% or 0.70 for  2 curve of
                                                                                         6"
         3.2(a), and  Figure  3.14(a) for i,/lr 5 200%  and Table   120%.
         3.2(b) and Figure 3.14(b) for I,/I, > 200%. Since I, and   If  7 is taken as 1.5 hours, the motor may be set to trip in
         r are known, t can  be calculated for different overload   about  0.60 x  1.5 hours,  i.e. about 54 minutes, considering
         conditions. corresponding to different temperature rises.   the average value  of  tls as 0.60, for a  0,/6,  as 114% by
                                                       interpolation. It will  be noted that a setting corresponding to
         The relay can then be set for optimum utilization of the   a thermal curve of  100% will underutilize while corresponding
         machine.                                      to  120% will  overutilize the  motor, while  the optimum  true
                                                       utilization will correspond to Qc/O,,,  as 114% only. It is therefore
         Example 3.2                                   advisable to draw closer curves or use extrapolation whenever
         For  an  overload of  25%, a class B  motor, operating at  an   necessary to  obtain a  closer  setting  and  plot  a  more true
         ambient temperature of  45°C. the relay corresponding to 10%   replica of the motor thermal characteristics.
         over temperature rise can be set to trip as follows:
                                                       3.7  Rating of short-time motors
                  HC
         i.e.     - 1.1 = (1.25)'(1  -e-'   r,
                     =
                  0,
                                                       If  a  short-time  duty  is  performed  on  a  Continuous
                                                       Maximum Rating  (CMR) motor with  some no-load or
                                                       idle running,  the  temperature  rise  0 may  not  reach  its
                                                       maximum  value,  e,,,, as  shown  in  curve  (c) of  Figure
                     = 1 - 0.704                       3. I  I. A CMR motor therefore can be operated at higher
                     = 0.296                           outputs on short-time duties as shown in curve (d). The
                                                       extent to which a CMR motor can be over-rated to perform
         or          -                                 a particular short-time or intermittent duty is considered
                     - 3.378
                                                       in  the  following  example. While  evaluating  the  rating
         ..         t = T log,  3.378                  for such duties, the heat during star-up and during braking
                     = 1.5 x  1.217 or 1.82 hours      and their frequency of occurrence should be considered.
   73   74   75   76   77   78   79   80   81   82   83