Page 77 - Industrial Power Engineering and Applications Handbook
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          Exponential heating on a hot start
          This can be expressed by
          61, = e,  + (e, - &)(i   - e-"')
          and in terms of operating current

           e,, = 102  + (I:  -I:  )(I - e  t/i)   (3.4)
          where
           61, = temperature rise of the machine on a hot start above
              the ambient temperature,  after t  hours in "C
             = 6, - 6,
          When this quantity is required to monitor the health of a
          machine, say, for its protection, it can be substituted by
           k. I;,  where I, is  the  equivalent  maximum  current  at
          which the motor can operate continuously. It may also
          be considered  as the current setting of the relay up to
          which the relay must remain inoperative.
           0,  = initial temperature  rise of  the machine above the
               ambient in  OC
             = e, - e,
           where 0, is the initial temperature of the hot machine in
           "C before a restart                               0   1 Overloading conditions  (L) -   7
                                                                                    5
                                                                      2
                                                                           3
                                                                                4
                                                                                         6
           Io = initial current at which the machine is operating                  I  1,
           8, = end  temperature  rise  of  the  machine  above  the
               ambient and                                       Figure 3.12  Thermal withstand curves
           I, = actual current the motor may be drawing
           Hence equation (3.4) can be rewritten as
                                                         (linear).  At  higher  operating  currents  the  ratio  tlz
           K.I~ =I;  +(I?  -I;)(]  -e-"')                diminishes, obviously so, since the withstand time of the
            For the purpose of protection, t can now be considered   motor reduces sharply as the operating current rises. At
           as the time the machine can be allowed to operate at a   currents higher  than  24, the  above  formulae  can  be
           higher current, 11, before a trip             modified as below.
           :.  t = tripping time.
                                                         Adiabatic heating on a cold start
           Simplifying the above,
                                                                          1
                                                         e,  = e,  - e,  = 1: . -               (3.6)
                                                                          z
                                                         Adiabatic heating on a hot start
                                                             e,, = e,  - e, = e, +- (e, - e,)t/~
                                                         or     = I;  + (If - I,2)t/z           (3.7)

                           1; - 1;                       3.5.3  Cooling curves
           and     t= zlog,                       (3.5)
                           If - kl,?
                                                         The residual temperature fall in terms of time, after the
           With the help  of  this  equation  the thermal  curve of  a   motor  current  is  reduced  to  zero,  can  be  expressed
           machine can be drawn on a log-log graph for a known Z,   exponentially by
           t  versus Il/Ir for different conditions  of  motor heating   e= e,  . e-uf
           prior to a trip (Figure 3.12). The relay can be set for the                           (3.8)
           most appropriate thermal curve, after assessing the motor's   where
                                                             -
                                                           .--.
           actual operating conditions  and hence achieving a true   z'  = cooling time constant in hours. It is higher than the
           thermal replica protection.                       heating time constant  Z.  When the machine stops,
             Equations (3.2) to (3.5) are applicable only when the   its cooling  system also ceases to function,  except
           heating or cooling process is exponential, which is true   for natural cooling by radiation and convection. The
           up  to almost  twice  the  rated  current  as  noted  above.   machine therefore takes a longer time to cool than
           Beyond this the heating can be considered as adiabatic   it does to heat.
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