Page 35 - Instrumentation Reference Book 3E
P. 35

20  Measurement of flow

            between  its  spindle  and  the  sleeve  bearings  is
            small. The water is directed evenly onto the vanes
            by means of guides.
              Transmission  of the rotation  from  the under-
            gear to the meter register is by means of ceramic
            magnetic coupling.
              The body  of  the  meter  is  cast  iron,  and  the
            mechanism  and  body  cover  is  of  thermoplastic
            injection moulding. The meter causes only small
            head  loss  in  operation  and is  suited  for use  in
            water-distribution  mains.  It is  available in  sizes
            from 40 mm up to 300 mm, respective maximum
            flow  rates  being  24m3/h and  1540m3/h, with
            accuracy  of  412  percent  over  20:l  turn-down
            ratio.

            1.3.2.6  Turbine meter                                        Bearing
                                                                                  Deflector
            This type of meter consists of a practically fric-     ~~~~~~~1   ass~blv  (downstream)
            tion-free rotor pivoted along the axis of the meter   Hanger
            tube and designed in such a way that the rate of   \
            rotation of the rotor is proportional to the rate of
            flow of fluid through  the meter.  This rotational
            speed is  sensed by  means  of  an electric pick-off
            coil fitted to the outside of the meter housing as
            shown in Figure  1.25(a).
              The only moving component in the meter is the
            rotor, and the only component subject to wear is
            the rotor  bearing assembly. However, with care-                 1
            ful choice of materials (e.g., tungsten carbide for
            bearings) the meter should be capable of operat-
            ing for up to five years without failure.    I  I
              In  many  similar product  designs  the  rotor  is
            designed  so  that  the  pressure  distribution of  the
            process  liquid  helps  to  suspend  the  rotor  in  an                       1
                                                                                 1
            “axial” floating position, thereby eliminating end-   hub  I      Clearance
                                                                              ,
                                                                  Rotor
            thrust  and  wear,  improving  repeatability,  and   IrnpingLnt   for rotor
            extending the linear flow range. This is  illustrated   annulus   A  ,  I   to float clear
                                                                              of any end stops
            in Figure 1.25(b).                                                   I
              As the liquid flows through the meter, there is a
            small gradual pressure loss up to point A caused
            by  the rotor hangers  and housing. At this point
            the  area  through  which  flow  can  take  place
            reduces and velocity increases, resulting in a pres-
            sure minimum at point B. By the time the liquid
            reaches the downstream edge of the rotor (C), the
            flow  pattern  has  reestablished itself and  a  small   I   balance point
            pressure recovery occurs which causes the rotor to      Pressure distribution
            move hard  upstream in opposition to the down-              (b)
             stream forces. To counteract this upstream  force   Figure 1.25  (a) Principle of operation of turbine meter.
             the rotor  hub is designed to be  slightly larger in   (b) Pressure distribution through turbine meter.
             diameter than the outside diameter of the deflector
             cone to provide an additional downstream force.
             A hydraulic balance point is reached with the rotor
             floating completely clear of any end stops.   tion. To ensure optimum operation of the meter it
              The turbine  meter  is  available  in  a  range  of   is necessary to provide a straight pipe section of
             sizes  up  to  500mm  with  linearity  better  than   10 pipe-diameters upstream and 5 pipe-diameters
             10.25  percent  and  repeatability  better  than   downstream of the meter. The addition of flow is
             f0.02 percent and can be bi-directional in opera-   sometimes necessary.
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