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Ch75-I044963.fm  Page 371  Tuesday, August 1, 2006  5:58 PM
                            Tuesday, August
                      Page 371
                                           5:58 PM
                                      1, 2006
            Ch75-I044963.fm
                                                                                          371
                                                                                          371
                       A NEW METHODOLOGY            TO EVALUATE ERROR          SPACE
                           IN CMM BY SEQUENTIAL TWO POINTS METHOD
                                                1
                                       2
                                1
                                                                       4
                                                              2
                                                       3
                         W. M. He , H. Sato , K. Umeda , T. Sone , Y. Tani , M. Sagara  and H. Matsuzaki 4
                                   1
                                     Department  of Precision Mechanics, Chuo University,
                                               Tokyo  112-8551, Japan
                                    2
                                      Institute of Industrial  Science, University  of Tokyo,
                                               Tokyo  153-8505, Japan
                                     3
                                      Makino R&D Center, Kanagawa 243-0308, Japan
                                       4
                                        Toshiba Machine, Shizuoka 410-8510, Japan
                  ABSTRACT
                  The  sequential  two points method  (STPM),  which  was developed  to  identify  the  straightness  motion
                  of machine tools and cut surface  of machined parts, is applied to evaluate the straightness error motion
                  of  the  probe  in  a  Coordinate  Measuring  Machine  (CMM).  Repeating  the  measurement  on  the
                  objective  plane,  a  method  to  make  a  planelike  error  form  is  proposed  by  combining  the  measured
                  straightness  error motions.  If the procedures  are  made  for  the respective  coordinates,  error  space  can
                  be  evaluated.  This  could  be  more  easily  done  by  any  other  conventional  method.  A  compensation
                  method  is  proposed,  which  is  possible  to  improve  measurement  accuracy  without  changing  the
                  hardware configuration  of the CMM.


                  KEYWORDS

                  Coordinate  Measuring  Machine,  Sequential  Two  Points  Method,  Straightness,  Flatness,  Error  Space,
                  Error Compensation, Manufacturing  System, Measurement


                  INTRODUCTION

                  A Coordinate  Measuring Machine  (CMM) is indispensable  in a manufacturing  system as an apparatus
                  of  accurate  measurement.  It  has  come to be used  in  production  lines together  with  machine  tools  as
                  well  as  in  specific  rooms  for  measurement.  Much  effort  has  been  made  to  develop  methods  of
                  calibration and compensation of a CMM (Zhang et al. (1985), Kunzmann & Waldele (1988), Evans et
                  al. (1996)) and to evaluate accuracy  performance  of machines (Kunzmann  et al. (1995), Balsamo et al.
                  (1997)).  In  spite  of the  effort,  it has been  difficult  to  obtain  definite  and  reliable  results.  One  reason
                  would  be that the  ballplate which  was used  as the  standard  for  the  calibration  was  difficult  to  handle
                  and to obtain sufficient  accuracy.
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