Page 259 - Book Hosokawa Nanoparticle Technology Handbook
P. 259

FUNDAMENTALS                                           CH. 4 CONTROL OF NANOSTRUCTURE OF MATERIALS
                  moved, the revolution pitch, which is the welding  The revolution pitch is the distance over which the
                  speed V divided by the rotation speed N, can be an  tool moves while the tool rotates one time, and is
                  index for the heat input.                      equivalent to the interval of the lines formed on the
                                                                 surface of the welded part after FSW. A higher revo-
                                              /
                               Rotation pitch    VN     (4.5.2)  lution pitch, namely, greater movement during one
                                                                 rotation, indicates a lower heat input. In FSW, the
                                                                 quantity of the heat input is one of the important
                      290                                        parameters, which determines the success or failure
                                     Normal grained steel        of the welding or friction stir process [8].
                      260            Ultrafine grained steel       4.5.4.2 Grain refinement and FSW of ultrafine
                     Vickers hardness (Hv)  200  Advancing side  Retreating side  As mentioned above, since FSW can refine the grains
                      230
                                                                   grained steel
                                                                 or restrict the grain growth, it should be a good can-
                                                                 didate for joining ultrafine grained materials.
                      170
                                                                 Figure 4.5.22 shows a horizontal hardness distribution
                      140
                                                                 in a cross-section perpendicular to the welding direc-
                                                                 tion of FSWed IF steel (ultralow carbon steel), which
                      110
                                                                 is used for the steel plate in cars, etc. For steel with a
                                                                 normal grain diameter, the hardness of the stir zone,
                       80
                        -15   -10   -5   0     5    10   15      i.e., the center, increases over the hardness of the sur-
                               Distance from weld center (mm)    rounding mother material. This is because the grains
                                   400mm/min, 400rpm             are refined due to the stirring by the tool, as shown in
                                                                 Fig. 4.5.23(a and d).
                  Figure 4.5.22                                   Figure 4.5.22 also shows the hardness distribution
                  Hardness distribution on cross-section of FSWed IF steel.  of an ultrafine grained material. The ultrafine grained





































                  Figure 4.5.23
                  EBSPmapping of stir zone in FSWed IF steel.

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