Page 29 - Principles and Applications of NanoMEMS Physics
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1. NANOELECTROMECHANICAL SYSTEMS                               15


             1.2.1.5 Sputtering

                While deposition via CVD requires high temperatures to facilitate  gas
             dissociation, and  migration once  the atoms/molecules reach the wafer
             surface,  sputtering  involves  a totally different mechanism. In sputtering, a
             plasma is created by ionizing an inert gas, typically Argon, at low pressures,
             e.g., ~10mTorr. The material one wants to deposit on the wafer originates in
                                                              +
             the bombardment with high energy (typically Argon, Ar  ) ions, present in
             the plasma above the target substrate containing the material to be deposited
             on  the wafer. Target  (cathode)  bombardment  causes the ejection,  via
             momentum  transfer,  of  its  surface atoms, Fig. 1-11. The ejected atoms, in
             turn, fly off from the target and come to rest on other surfaces within the
             chamber, in particular, the wafers of interest. The material transfer process is
             atomic  in nature, therefore, its  transfers to the wafer  in  the same  ratio it
             present in the target.



                                                            Substrate
                                                            Substrate
                                                Ar
                                                Ar + +
                                                            Cathode
                                                            Cathode
                   Anode
                   Anode
                                     Target
                                     Target
                                N N N N  S S S S  N N N N
                                S S S S  N N N N  S S S S

                                                      RF
                                   Magnetron
                                   Magnetron          RF

                           Figure 1-11. Sketch of sputtering deposition system.

             Magnetron sputtering is one  of  the most  versatile sputtering techniques
             because it can be employed to deposit both  insulating  and  non-insulating
             materials, e.g., Ti, Pt, Au, Mo, W, Ni, Co, Al 2O 3, SiO 2, Fe, Cr, Cu, FeNi,
             TiNi, AlN,  SiN,  etc. The technique  is  based on creating  a  plasma  by
             inducing the breakdown of an inert gas, e.g., Ar, in the presence of a strong
             magnetic field. The  resulting  Ar+  ions are  accelerated by the  potential
             gradient between cathode and anode, impinge on the target and, thus, create
             the  flux of material towards the substrate to be coated. Typical maximum
                                              m
             thickness of deposited materials is ~ µ .
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