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19/12  Nickel batteries

             Table 19.2  Maximum allowable impurity levels in potassium   sealed  and  vented  sintered  plate  cells.  Pocket  plate
             hydroxide electrolyte (relative density 1.28) used in   nickel-cadmium  cells and batteries do not develop the
             nickel-cadmium  batteries                   memory effect under any circumstances.
                                                           Although it is not fully clear what causes the mem-
                       Impurities            Moximum     ory  effect, indications  are  that  memory is  connected
                                            concentration   mainly with physical changes in the negative electrode
                                               (mg4
                                                         involving the formation of intermetallic compounds of
              1. Metals of the hydrochloric acid and     nickel  and cadmium. These  are produced by  interac-
               hydrogen sulphide group, e.g.             tions  between  charged,  negative  active  material  and
               arsenic, antimony, tin, bismuth,          the  large  surface area  of  the  sintered nickel  support.
               cadmium, mercury, silver, copper,         Scanning electron micrographs have shown that nega-
               lead                               5      tive electrodes with memory contain a greater number
             2.  Metals of  the ammonium sulphide        of  large  cadmium  hydroxide  particles  than  do  nor-
                group, e.g. iron, aluminium,             mal negative electrodes. During discharge the reactions
               chromium, manganese, zinc. cobalt,        proceed uniformly when the cadmium active material
                nickel                           20
              3.  Sodium                       5000      consists of  very small particles as is the case in a cell
             4.  Halogen and cyanide            150      without memory effect. On the other hand, if the cad-
             5. Nitrogen                        100      mium material contains both  smaller and larger crys-
              6.  Sulphur                         5      tals, as in a cell with memory, the smaller particles will
              7.  Carbon dioxide               1000      react first and become discharged at a normal voltage,
              8.  Oxidizable carbon (in organic          and then the larger particles will discharge. Because the
                compounds)                       50      current density will be higher during the discharge of
              9.  Silicic acid (SiOz)            50      the larger particles, the polarization will increase and
             10. Other non-metals, e.g. phosphorus,      there will be a loss of voltage in the cell. Accordingly,
                boron                            10      the discharge curve will exhibit two voltage plateaux.
                                                           The  reasons  why  the  cadmium  active  material
                                                         changes  its  particle  size  distribution  during  memory
                                                         cycling  are  not  fully  understood.  It  is  well  known
               -  1.2                                    that  on  cycling  sintered-type  cadmium  electrodes
               >  1.0                                    do  not  exhibit  crystal  growth  concurrent  with  a
               .....
               0 0.8                                     redistribution  of  the  cadmium  to  the  outer  regions
               4-  -                                     of  the  electrodes.  However,  this  mechanism  does
                 0.6                                     not  seem  to  be  applicable  in  the  present  case.
               -
               5 0.4                                     Instead,  the  present  theory  is  that  there  is  a  loss  of
               u
                 0.2                                     contact between  the  active  particles  and the  electron
                                                         conducting material of  the electrode occurring during
                  0       25      50      75             the  memory  cycling, resulting  in  the  special kind  of
                               Capacity (%I              crystal growth previously discussed.
                                                           The  difference  between  sintered  plate  cells  and
             Figure 19.12  Memory effect in sealed nickel-cadmium  batteries:   pocket-type  cells  with  regard  to  memory  may  be
             tests at 25% discharge levels (Courtesy of Union Carbide)   connected  with  the  fact  that  pocket  cadmium  active
                                                         material  contains  an  addition  of  finely  divided  iron
             described as an apparent reduction in cell capacity to   compounds. This addition is made to prolong life by
             a predetermined cut-off voltage resulting from highly   preventing recrystallization and agglomeration of cad-
             repetitive use patterns.                    mium particles. It seems probable that the iron addition
               The  memory  effect  becomes  progressively  pro-   will not only prevent the normal tendency for crystal
             nounced  as  the  number  of  charge/discharge  cycles   growth of  the  cadmium material, but  will  also elim-
             increases. The effect is more likely to occur when the   inate  the  particle  size  redistribution  that  causes  the
             amount of  overcharge in each cycle is  small and the   memory effect.
             rate  of  discharge is  high. Also, an elevated tempera-
             ture  will  accelerate the  development  of  the  memory   19.1.3 Recent developments in rechargeable
             effect. The memory effect can normally be erased by   nickel-cadmium battery design
             a full discharge followed by a full charge; thus it is a
             temporary  effect.  The  memory  effect  does  not  man-   As  an  indication  of  possible  future  developments in
             ifest  itself  when  the  cells  are  subjected  to  random   nickel-cadmium  sealed battery design, there follows a
             charge/discharge regimens, which is typical  for  most   brief discussion of one such design under development
             applications. It is important to note that it is only the   by Eagle Picher in the USA. This cell incorporates the
             sintered type of nickel-cadmium  cell that exhibits the   superior  gas  recombination  design  provisions  of  the
             memory  effect.  The  effect  has  been  noticed  in  both   nickel-hydrogen  system. The evolution of this hybrid
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