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19/14  Nickel batteries
                 B                                            P                 0       N
                 +
                  C  .-                                       I                 m       m
                                                              m
                  E                                           ._
                  6                                           E
                 Y                                            6
                  m                                           c
                  F
                                                              W
                 2    e    -                                  P
                 0    - t  w t                                6
                 100-   ;;  ;;
                 90-  3  3                                   100
                 80-       7                                  90
                 70-   $   $                                  80
                 60-   n   n
               m
               'B  50 -                                       70
                 40 c                                       m   60
                 30                                         '2  50
                 20                                           40
                 10                                           30
                  0                                           20
                      A    B    C    D    E    F
                                 Design                       10
                                                               0
            Figure 19.14  Overcharge pressure characteristics: Eagle Picher
            split  negative electrode  stack  design,  sealed  nickel-cadmium   Design
            cell. Charge  200%, rate C/5, temperature ZO'C (Courtesy of Eagle
            Picher)                                      Figure 19.15  Gas  electrode  versus  non-gas  electrode  design:
                                                         Eagle  Picher  split  negative  electrode  stack  design  sealed
                                                         nickel-cadmium  cell. Charge ZOO%, rate C/10, temperature 0°C
            lower state of charge. The general higher charge volt-   (Courtesy  of Eagle Picher)
            age  associated  with  these  asbestos  separator  designs
            is  attributed  to  a  very  loose  electrode  stack  assem-
            bly required by the use of  available components. The
            nylon  separator  stacks  did  not  fit  snugly  in  the  cell
            container and the asbestos material was only approx-
            imately one-half the thickness  of  the nylon material.
            To  ensure  hydrogen  gas  evolution  for  an  evaluation   a  m  w
            of  the gas electrode design, the nylon separator cells,
            designs A, B  and E, were subjected to an overcharge
            at a C/10 rate and a temperature of approximately 0°C.
            The results of this test are presented in Figure  19.15.
              The high  charge voltages  associated with all three
            cells  indicated  that  the  hydrogen  gas  overvoltage
            potential  was  exceeded;  however,  design  B,  incorp-
            orating the gas electrode, was capable of  recombining
            the  hydrogen  gas  and  was  stabilized  at  a  low  pres-
            sure.  The high  pressures  associated  with  designs  A
            and E were not appreciably reduced after several days
            of  open-circuit stand.
              Electrolyte  quantity  sensitivity  of  the  advanced
            design cells with nylon separators (designs A, B  and
            E)  was  evaluated by  increasing the  electrolyte  quan-   Figure 19.16  Overcharge  pressure  against  electrolyte  quan-
            tity  in  each  cell  by  approximately  0.5cm3/Ah  and   tity:  Eagle Picher split  negative electrode stack  design sealed
            then  subjecting the  cells  to  an overcharge  at  a  C/10   nickel-cadmium  cell. Charge 250%, rate C/10, temperature 20°C
            rate  and  a  temperature  of  approximately  20°C.  The   (Courtesy  of Eagle Picher)
            preceding steps were then repeated until all cell pres-
            sures exceeded 6.9 x lo5 N/mz during overcharge. The   on  the  negative  electrode  (designs  A  and  B)  exhib-
            results of this testing are presented in Figure  19.16.   ited  a notable pressure  increase, probably as  a result
              As may be seen, all cells were able to accommodate   of  negative electrode  flooding. After  the  third incre-
            the first increment of electrolyte without significant gas   ment of electrolyte, the Teflon film cell design (design
            recombination degradation. However, after the second   E) finally exceeded the 6.9 x lo5 N/m2 limit, but even
            increment, the cell designs without the Teflon backing   in this case the recombination rate was still sufficient
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