Page 276 - Boiler plant and distribution system optimization manual
P. 276

Steam Traps                                                                                       261



                                                                    the  trap  as  the  thermostatic  element  allows  air
                                                                    and gases to be dispelled from the top.
                                                                         The liquid level rises above the open bucket
                                                                    filling it and causing it to sink, opening the valve.
                                                                    Condensate is discharged until steam enters the
                                                                    trap body and the water is forced from the open
                                                                    bucket, making it light enough to float up closing
                                                                    the discharge valve.
                                                                         Without  the  thermostatic  element  or  some
                                                                    other means to clear the trap body of air, the trap
                                                                    will air bind and fail closed.


                                                                    Float Traps and Float and
                                                                    Thermostatic Traps
                                                                         Float traps (Figure 14.11) are one of the old-
                                                                    est trap designs still in use and are not considered
                                                                    obsolete.




                Figure 14.10—Inverted  bucket trap with  inverted
                bucket lowered and the valve open and discharging
                condensate.


                fore, in order to maintain the proper relationships
                between the closing force of the pressure on the
                valve and the opening force of the weight of the
                bucket,  orifice  sizes  must  be  designed  to  match
                steam system pressure.                                      Figure 14.11—Float type steam trap.
                     Since the orifice must be sized to match the
                maximum  steam system pressure, care must be             A float trap consists of a closed float attached
                taken to ensure adequate capacity is still avail-   to a valve by mechanical linkage. During start up,
                able.                                               the float rests on the bottom of the trap, closing
                                                                    the valve. Air and gases must be removed from
                Open Bucket Traps                                   the system, which is usually done by a thermo-
                     The open bucket trap is an older and pos-      static element or air vent in the top of the hous-
                sibly obsolete type of mechanical trap. It is sim-  ing.
                ply a bucket arrangement that pivots around one          As condensate enters the trap, the liquid lev-
                end when it fills with water, opening a discharge   el rises lifting the float and opening the valve. As
                valve. Most open bucket traps have a separate       this type of trap is self regulating it will operate
                thermostatic air vent at the top.                   in the modulation mode. As the condensate level
                     During start up the bucket rests on the bot-   rises, the outlet valve opens further handling the
                tom of the trap body and the valve is fully open.   greater quantity of condensate. If the condensate
                The thermostatic element is also open, allowing     load diminishes, the ball lowers, partially closing
                the discharge of air and gases. When condensate     the valve reducing the discharge.
                enters  the  trap  the  enclosed  trap  body  is  filled      The valve is located below the water level,
                with condensate causing the bucket to rise shut-    providing a water seal preventing the loss of live
                ting off the valve. Condensate continues to enter   steam.
   271   272   273   274   275   276   277   278   279   280   281