Page 500 - Design for Six Sigma a Roadmap for Product Development
P. 500

Fundamentals of Experimental Design  459


             Each interaction can also be decomposed into several elementary
           interaction effects. For example, in Eq. (12.18), we can identify the fol-
           lowing two elementary interaction effects:
             ab   a b   1: effect of AB when C is at low level
             abc   ac bc   c: effect of A when C is at high level

             From Eq. (12.18) we can get
                             1 ⎡
                       AB  1−−              −  −     abc ⎦ ⎤
                             4 ⎣
                                 ab ab c acbc
                            ⎡  (ab a b      (abc ac bc     ) ⎤ ⎦      (12.23)
                                  −−
                                                  −
                                                      −
                            2 2 ⎣
                                         1
                                             1
                                                           c
                                          )
                            1 1
                                             2
             Equation (12.23) clearly indicates that  AB is the average of two
           elementary interaction effects; we can derive the similar equations to
           Eq. (12.23) for other two-factor interaction effects. In general, for a 2 k
           factorial experiment, each two-factor interaction effect is the arith-
           metic average of its 2 k 2  elementary interaction effects.
             After we showed the fact that each factorial effect is the arithmetic
           average of several elementary effects, when we have a few missing
           runs in factorial experiments, it may affect only a small number of ele-
           mentary effects; so the main effects or interactions can still be esti-
           mated by the partial average of the remaining elementary effects. We
           will show this method in Example 12.10.
             Example 12,10. A Chemical Production Process    In a chemical pilot facil-
                   3
             ity, a 2 factorial experiment is conducted to investigate the relationship
             between three process variables and the yield of the pilot facility. The set-
             tings of the process variables are summarized in Table 12.20.
               The response of the experiment Y is the yield in grams. The experi-
             mental layout and the experimental data are summarized in Table 12.21.
               If we do not have missing data in this experiment, by using MINITAB, we
             can get the following results:


           TABLE 12.20  Settings of Process Variables

                                           Levels
           Process
           Variables              Low ( 1)       High (  1)
           A: temperature ( C)     160              180
           B: concentration (%)    20               40
           C: catalyst (types)     A                B
   495   496   497   498   499   500   501   502   503   504   505