Page 518 - Subyek Teknik Mesin - Forsthoffers Best Practice Handbook for Rotating Machinery by William E Forsthoffer
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Pump Mechanical Seal Flush Best Practices  Be st Practice 8.8
                                                                   The seal system


                                                                   To ensure reliable, trouble-free operation for extended periods
                                                                   of time, the seal must operate in a properly controlled envi-
                                                                   ronment. This requires that the seal be installed correctly, so
                                                                   that the seal faces maintain perfect contact and alignment, and
                                                                   that proper lubrication and cooling be provided. A typical seal
                                                                   system for a simple, single, mechanical seal is comprised of the
                                                                   seal, stuffing box throat bushing, liquid flush system, auxiliary
                                                                   seal and auxiliary flush or barrier fluid (when required) (refer to
              Fig 8.8.4   Equivalent orifice flow across seal faces
                                                                   Figure 8.8.7).
                                                                     The purpose of the seal is to prevent leakage of pumped
                                                                   product from escaping to the atmosphere. The liquid flush
                                                                   (normally pumped product from the discharge) is injected into
               Q = 500  S.G.  Q, NJ  Cp  T                         the seal chamber to provide lubrication and cooling. An auxiliary
               where: Q = heat load (BTU/HR)                       seal is sometimes fitted to the gland plate on the atmospheric
               S.G. = specific gravity of injection liquid          side of the seal chamber. Its purpose is to create a secondary
               Cp = specific heat of injection liquid               containment chamber, when handling flammable or toxic fluids
                                            lb  °F                 that would be considered a safety hazard to personnel if they
                T = temperature rise of injection liquid (°F)
                                                                   were to leak to atmosphere. A liquid (non-toxic) flush or barrier
               Q INJ = injection liquid flow rate (G.P.M.). If flow is in LPM,
               constant = 125.                                     fluid, complete with a liquid reservoir and appropriate alarm
                                                                   devices can be used to ensure toxic fluid does not escape to the
                                                                   atmosphere.
              Fig 8.8.5   Heat generated by a mechanical seal
                                                                   Controlling flush flow to the seal

                                                                   The simple seal system shown in Figure 8.8.8 incorporates an
                                                                   orifice in the flush line from the pump discharge to the me-
                                                                   chanical seal. Its purpose is to limit the injection flow rate to the
                                                                   seal and to control pressure in the seal chamber. A minimum
                                                                   bore diameter or 3 mm (1/8") is normally specified (to minimize
                                                                   potential of blockage) and the orifice can either be installed
                                                                   between flanges or in an orifice nipple.


                                                                   Examining some causes of seal failures

                                                                   An indication of some causes of seal failures can be obtained
                                                                   while the seal is operating. When you consider the seal as an
                                                                   equivalent orifice, an examination of ‘tell-tale’ symptoms can
              Fig 8.8.6   Typical seal face pressure temperature relationship to  causes of indicate potential failure for which corrective action
              vaporization                                         can be implemented or at least can provide direction of



                                                                                 Fig 8.8.7   Simple seal system




















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