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Stacked ICs and Packages (SIP)      125


                                                                           Stack
                                                                           interconnection
                                                                           wafers



                                                                           Memory chip
                                                                           wafer
                                                                           Combined
                                                                           interconnection
                                                                           & spacer wafer
                           Memory
                           element
                            portion                                        Selection and
                                                                           driving circuitry
                                                                           wafer
                                                  z
                                                     y
                                                       x




                    FIGURE 3.53  Perspective view of a multiwafer stacked semiconductor memory. [55]

                    studied six different techniques of forming the conductors in the drilled via holes, and
                    stacking SoS wafers by wire insertion, electroless plating, capillary wetting, wedge
                    extrusion, electroforming, and double-sided sputtering followed by through-hole
                    electroplating [58].
                       In 1986, McDonald et al. (RPI, GE, and IBM) [59] used laser drilling to form 1- to
                    3-mil tapered through-wafer vias and then deposited metal by laser sputtering. These
                    vias were then filled by electroplating. They considered the application of these through-
                    wafer vias for 3D wafer stacking. In 1994, Robert Bosch Gmbh of Germany patented an
                    inductively coupled plasma (ICP) etching process which came to be known as the
                    “Bosch process” [60]. It was later used for drilling nearly straight-walled vias in the
                    wafer. TSV formation by using anisotropic wet etching of silicon with solutions of KOH
                    or ethylenediamine-pyrazine combinations was used as early as 1985 by German
                    Manufacturing Labs (GMTC) of IBM and by others [61–62] in 1995–96. In 1997, Gobet
                    et al. [63] used fast anisotropic plasma etching to form the through-wafer vias. This
                    technique utilized standard photolithography steps.

                                     Malleable contacts
                          Combined
                     interconnection &
                        spacer wafer


                                                                          Memory chip
                        Memory chip
                              wafer
                                     Through-wafer vias
                    FIGURE 3.54  Cross-sectional schematic view of a multiwafer stacked memory. [55]
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