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L1592_frame_C25.fm  Page 224  Tuesday, December 18, 2001  2:45 PM









                                    TABLE 25.1
                                    Three Sets of Ten Measurements that Reflect Different Sources of Variation
                                    Ten Tests on One   Ten Specimens Each   Ten Batches Each
                                      Specimen          Tested Once    Sampled and Tested Once
                                         36.6              34.5               39.2
                                         36.4              40.2               33.8
                                         38.3              38.4               41.5
                                         37.4              41.9               47.3
                                         36.7              34.9               31.1
                                         37.6              39.5               31.3
                                         35.8              36.7               41.2
                                         36.7              38.3               36.7
                                         37.4              37.5               39.4
                                         37.1              37.2               48.4
                                         = 37.0            = 37.9            = 39.0
                                      y t                y s              y p
                                       V t  = 0.50       V s  = 5.21      V p  = 35.79

                                            (a)  Ten tests on one specimen  y =37.0, V =0.50, s =0.71
                                                                      t
                                                                            t
                                                                t
                                             (b)  Ten single batch specimens from a single batch
                                                 y =37.9, V =5.21, s =2.28
                                                 s     s     s


                                          (c)  Ten batches from one process   y =39.0,V =35.79, s =5.98
                                                                p     p      p
                                            30      35       40      45       50


                       FIGURE 25.1 Ten observations made in three ways to illustrate the differences in variance (a) in single specimens, (b) in
                       batches, and (c) in the total process.
                                                      2
                                                    σ ˆ s =  5.21 0.50 =  4.71
                                                             –
                                                 σ ˆ p =  35.79 5.21 0.50 =  30.08
                                                  2
                                                          –
                                                                –
                       Taking square roots gives the estimated standard deviations:
                                               σ ˆ t =  0.71  σ ˆ s =  2.17  σ ˆ p =  5.48

                       It is seen from the dot plots (Figure 25.1) and from the calculations that the testing variation is relatively
                       small and the process variation is large. For another process, sampling could be the largest source of
                       variation, or testing could be. Usually, however, in environmental processes and systems, the laboratory
                       analytical variation is smaller than the other sources of variation.



                       Case Study: Foundry Wastes
                       Foundries produce castings by pouring molten metal into molds made of molding sands and core sands.
                       Molding sand and core sand can be recycled several times, but eventually are discarded as a mixture
                       called “system sand.” Molding sand is a mixture of silica sand, clay, carbon, and water. Core sand is composed
                       of silica sand with a small amount of chemical binder, which may be natural substances (e.g., vegetable
                       or petroleum oils, sodium silicate, ground corn flour and oil, ground hardwood cellulose) and synthetic
                       © 2002 By CRC Press LLC
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