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                                                         PLASMA ETCHING

                                                  4                                     1



                                                  3
                                                Etch rate (µm/min)  2                   0.5





                                                                                        0.75 Scallop length (µm)
                                                  1                 Fixed duty cycle = 50%  0.25

                                                  0                                     0
                                                   0     2     4     6     8    10    12
                                                                Cycle time (sec)
                                               FIGURE 12.9  The overall TDM etch rate (left axis) and scallop length
                                               (right axis) when the duty cycle of etch/deposition steps is fixed at 50 percent.
                                               Scallop dimension is reduced with the retaining of a high etch rate.


                                                  120%
                                                                 D : Polymer  D : Polymer thickness
                                                                  0
                                                                             1
                                                                                    thickness on       at trench bottom
                                                                                trench top
                                                  100%                               Polymer
                                                                                    Mask
                                                   80%
                                                                                    Silicon
                                                  D 1 /D 0  60%
                                                   40%        22.5 mT
                                                              18.0 mT
                                                   20%        15.4 mT

                                                   0%
                                                     0.00  1.00  2.00  3.00  4.00  5.00  6.00
                                                                     Aspect ratio
                                                                        (a)
                                                     15              RIE bias = 500 V
                                                    Passivation removal rate (nm/s)  9 6
                                                     12








                                                     0 3
                                                      0.00   1.00   2.00   3.00   4.00   5.00
                                                                    Trench width (µm)
                                                                        (b)
                                                FIGURE 12.10 Measurements on polymer deposition and removal
                                                rates as functions of aspect ratio: (a) polymer thickness in the trench bot-
                                                tom is normalized to that on the resist mask surface, and (b) polymer
                                                removal rate at the trench bottom is measured.


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